Tag Archives: MnDOT

Policy and Planning, research

Uncovering manufacturers’ perspectives on the transportation system

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It’s no secret that manufacturing plays a key role in driving economic growth, or that transportation is essential for the success of any manufacturing operation.

While the relationships among manufacturing, transportation, and economic growth have been studied on a large scale, there is often little dialogue between transportation organizations and the manufacturers themselves. A recently completed pilot study conducted jointly by the Minnesota Department of Transportation (MnDOT), the University of Minnesota Humphrey School of Public Affairs, and University of Minnesota Extension aims to address this communication gap.

The pilot project focused on 12 counties in southwest Minnesota, where more than 172 regional businesses were contacted for participation and 75 in-person interviews were completed with manufacturers, shippers, and carriers. During the interviews, participants were encouraged to focus their comments on high-value, low-cost improvements that MnDOT can address in the short term without over-promising projects that currently cannot be funded.

Participants identified the need for smooth pavements and wide shoulders, the value of advance warning lights at intersections with traffic signals, the importance of highway safety, and the challenges of maneuvering oversized vehicles through roundabouts, among others.

The research team is compiling the pilot study’s findings into a final report. In the meantime, MnDOT is working to address a number of the challenges and suggestions uncovered through the pilot program.

Read the full article in the December issue of Catalyst.

Traffic and Safety

New technology aimed at making rural intersections safer

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This video above showcases a new kind of intersection conflict warning system being developed for use primarily by local agencies at rural, two-way stop intersections. Called the ALERT System, it uses a simple but ingenious combination of radar, wireless communication and flashing LEDs to alert drivers to the presence of approaching vehicles, thereby helping them identify safe gaps in the cross traffic and avoid potentially deadly collisions.

These types of systems are nothing new; MnDOT and other state DOTs have been developing them for more than a decade under the ENTERPRISE pooled fund program. MnDOT also recently kicked off a three-year project to deploy 20–50 of its Rural Intersection Conflict Warning Systems at selected at-risk intersections across the state. The main difference with the ALERT System is that it’s designed to be cheaper and easier to deploy than existing ICWS technologies. While that might sound like an incremental improvement, the difference for cash-strapped local agencies could be huge.

Since the ALERT System uses solar power, it doesn’t have to be hooked up to the power grid — which means that, in theory, county public works crews could install it themselves. The system also uses a simplified controller that doesn’t require a traffic signal technician to install and maintain, and detects vehicles using radar rather than in-pavement sensors. These factors might encourage greater adoption of ICWS technologies, which studies have shown to reduce both the frequency and severity of crashes.

The project is now in its second phase. It still faces a number of hurdles before could be ready to deploy, but Vic Lund, the traffic engineer for St. Louis County and the project’s main champion, says the results so far have been encouraging. In the video below, Lund shares his thoughts on the project, its challenges and the future of Intelligent Transportation Systems in Minnesota.

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Maintenance Operations

New study to shed light on environmental impacts of deicers

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Even naturally derived products like corn syrup and beet juice can impact the environment when applied to salt mixtures for winter roadways.

A wide range of products, including the ones mentioned above, are added to deicing mixes to limit the amount of salt needed for Minnesota roads each winter. However, although information is available about the corrosive properties of various deicing chemicals, less is known about the toxicity of these compounds, especially to the aquatic environment.

Thanks to a recently completed project sponsored by the Clear Roads Pooled Fund, MnDOT winter maintenance personnel will better understand the relative toxicity of eight common deicing agents, which also include non-organics like Magnesium Chloride, Calcium Chloride and Potassium Acetate.

“Because the state has been trying a lot of different alternative chemicals, we wanted to get a better handle on the environmental impacts,” said MnDOT engineer Tom Peters, the technical liaison for the 26-member, Minnesota-led pooled fund for winter maintenance research.

In January, researchers plan to release a concise summary of the toxicity rankings to help winter highway maintenance managers consider both expected levels of service and potential harm to the environment when selecting a deicer.

A Dec. 3 webinar available on the Clear Roads website discusses their findings.

About Clear Roads

Minnesota is the lead state for the Clear Roads Pooled Fund, which conducts rigorous testing of winter maintenance materials, equipment and techniques. Other recent and upcoming research (see our Technical Summary on the program) includes a winter maintenance cost-benefit analysis toolkit, snow removal techniques at extreme temperatures and environmental factors that can cause fatigue in snowplow operators.

You can learn more about Clear Roads via the project’s e-newsletter.

Maintenance Operations

Robotic message painter could help keep road crews safe

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Using rollers and stencils to draw turn arrows and crosswalk stripes on roads seems a bit archaic to MnDOT District 3 Maintenance Superintendent Randy Reznicek, who asked researchers if they could develop an automated road message painter.

University of Minnesota-Duluth Associate Professor Ryan Rosandich has taken that vision and created an robotic arm that can spray-paint pavement signs, with the goal of saving crews time and keeping them safer.

Designed to be mounted to the front of a maintenance vehicle, the robot is operated remotely by a laptop, programmed with numerous types of messages.

In an earlier prototype, researchers developed a trailer painter that could be pulled behind a truck.

Crews currently use heavy, eight-foot by four-foot stencils and rollers to paint designs, with an estimated 75 percent of such work involving the repainting of existing markings.

“It takes two people to lift the stencils,” explained MnDOT maintenance worker Joe Gilk, whom Reznicek presented with the idea about five years ago. “This would eliminate one position. One person could just run the truck and you could use that other person in another area of our job.”

Rosandich, who heads the Mechanical and Industrial Engineering Department at the University of Minnesota-Duluth, led the initial development of a software system and trailer painter.

MnDOT has funded further research to develop the more technically difficult robotic arm, which it anticipates could be used in other aspects of maintenance work as well.

MnDOT District 3 maintenance worker Joe Gilk, left, and maintenance superintendent Randy Reznicek watch the demonstration of the robotic message painter, an idea that came from their office.
MnDOT District 3 maintenance worker Joe Gilk, left, and District 1 traffic engineer Rob Ege watch a demonstration of the robotic message painter, an idea that came from Gilk’s office.

Rosandich recently demonstrated the mechanical arm to a MnDOT road crew (no paint was used during the demonstration), but additional software and mechanical tweaks remain before researchers take the machine out for final testing on the pavement this spring.

A companion vision system is being developed to identify existing markings to guide the robot in the repainting of existing messages.

The robot’s three-segmented aluminum shell arm is capable of painting up to a 12-foot wide lane and has enough battery power for a whole day’s worth of work, Rosandich said.

Once the prototype is complete, researchers hope to find a manufacturer to develop and produce a machine that could be used by maintenance crews across the state. MnDOT has already had great success in deploying automated pavement patching systems in some districts.

Not only would a robotic message painter free up maintenance crews and speed up sign-painting, but Rosandich sees worker safety as its “biggest selling point.”

The start-up cost for manufacturing such a device is estimated to be $150,000.

Maintenance Operations

Patching pavement with microwaves and magnetite

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On Wednesday, I had a chance to watch a demonstration of a uniquely Minnesotan pavement patching technology that combines an industrial-strength microwave with a special asphalt mix. What makes it “uniquely Minnesotan?” In addition to having been developed by University of Minnesota researchers and a Monticello-based company (and with some funding from MnDOT), this innovative method involves a special asphalt mix using magnetite, a mineral that abounds on Minnesota’s Iron Range.

It also addresses a very Minnesotan transportation problem: winter pavement repair. In the video above, Kirk Kjellberg of Microwave Utilities, Inc., highlights some of the benefits of using the 50,000-watt microwave to heat the pavement during patching. In addition to creating a longer-lasting patch, the microwave is considerably faster than many alternative techniques. The technology is still relatively new, but its supporters claim it allows for pavement repairs in the middle of winter that are as strong and durable as the ones road crews do in the summer.

The demonstration, which was organized for members of the Local Road Research Board, took place at MnDOT’s District 3 training facility in St. Cloud.

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Traffic and Safety

New LRRB videos focus on work zone safety

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The Minnesota Local Road Research Board is a major source of funding for transportation research in the state. Occasionally, it also produces educational videos designed to raise public awareness of important transportation topics.

Two new video offerings from the LRRB (embedded above and below) are focused on save driving in work zones. While not directly research-related, they might prove a useful resource to transportation professionals. More importantly, they serve to remind us all of the very real and dramatic consequences of work zone crashes, of which there are approximately 2,000 per year in Minnesota.

You might want to also check out some of their other recent YouTube offerings, including explanations of why we need stop signs and speed limits, as well as a fascinating look at how potholes are patched.

Bridges and Structures

MnDOT tests new technologies to monitor bridge scour

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A research implementation project could provide MnDOT with a new set of tools to help combat a major source of bridge failure.

The MnDOT Bridge Office is testing several new methods of monitoring bridge scour — erosion that occurs around bridge piers and abutments during high water-flow events like floods. Acting Waterway Engineer Nicole Danielson-Bartelt said the project’s goal is to be able to monitor scour-critical bridges remotely rather than sending maintenance personnel out on the water during difficult or hazardous conditions.

“There are a number of bridges that are pretty difficult to monitor, especially during high water events,” she said. “Typically, you need to get out on a boat and do either sonar readings or drop weights. It’s dangerous work to be out on the water during those types of events unless you have the right training.”

The project will evaluate several different monitoring technologies, including continuous monitoring equipment like tilt meters and active sonar. The sonar systems, which allows continuous stream bed and water surface elevation data to be transmitted to a website for graphical display, could provide benefits that go beyond monitoring individual bridges.

“The ability to collect continuous, long-term data could help engineers understand short term scour-fill and long term aggradation-degradation cycles,” said Solomon Woldeamlak, a Bridge Office hydraulic engineer. He added that the data can be used to calibrate existing methods of estimating scour at bridges.

Other devices being tested include “float-out” devices, which are buried in the sand around the abutment and send out a signal only if washed to the surface by a scour. Danielson-Bartelt said these non-continuous monitoring devices might be appropriate for bridges where installing permanent sonar is not advisable due to the presence of debris that could damage the equipment.

Monitoring equipment has been installed at two locations: the Highway 43 Winona bridge over the Mississippi River and the Highway 14 Mankato bridge over the Minnesota River. A final report on the project is expected in late 2014/early 2015. You can learn more about some of the products that are being tested on the website of ETI Instrument Systems, Inc., which provided the equipment.

Traffic and Safety

‘Intelligent’ traffic drum could help prevent work-zone tragedies

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2012-26 Image
A prototype of the Intelligent Drum Line system.

Work-zone safety is a serious, ongoing challenge for transportation agencies. According to MnDOT, the current three-year average for Minnesota work zones is 1,819 crashes and seven fatalities per year. And that’s not counting near-misses: just talk to anyone who has worked as a flagger, and they will likely have a story about diving into a ditch to avoid being hit by a distracted driver. Consequently, MnDOT is constantly exploring ways to make work zones safer — which brings me to the photo above.

What you’re looking at is no ordinary traffic cone. It’s a prototype of a new warning device called the Intelligent Drum Line system — basically a modified orange traffic drum packed with electronics that can detect speeding drivers and blast them with audiovisual cues to let them know they’re entering the work zone too fast.

Our new technical summary explains the details of the new system, which was developed at the University of Minnesota, with funding and in-kind assistance from MnDOT:

The prototype design uses two modified traffic drums placed 1 to 3 feet from the shoulder of the road and 300 to 400 feet apart. Sensors in the first drum detect vehicles, measure their speed and distance, and communicate this information to the second drum…

When the IDL system detects an oncoming vehicle traveling faster than a threshold speed, the system activates visual warning systems in both drums and initiates a countdown. When the speeding vehicle is approximately 1 second away from the first drum, the system activates an air horn to warn the driver.

As the vehicle passes the first drum, the audible alarm terminates and the system transmits a command to the second drum to start another countdown. When the vehicle is approximately 1 second away from the second drum, the system activates another audible alarm.

Testing of the IDL system at MnROAD has been successful; however, researchers still need to study how drivers react to the system in real-world conditions. Before they can do that, the design will have to be refined so that it can pass Federal Highway Administration crashworthiness tests. On a related note, MnDOT is currently funding a separate University of Minnesota study into which technologies are most effective at capturing drivers’ attention in work zones. The study will include visual and auditory cues similar to the ones used in the IDL prototype.

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research

Previewing MnDOT’s next round of research projects

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MnDOT Research Services recently released its 2013 request for proposals. If you have any kind of direct interest in transportation research in Minnesota, chances are you might have known that already. But those with more of a general curiosity might be interested to see the list of research need statements from the RFP, as they provide a nice preview of the next round of potential MnDOT research projects.

As you can see, some are of a highly technical nature. (It’s safe to say that a study on “PCC Pavement Thickness Variation Versus Observed Pavement Distress” would be of interest mainly to engineers.) Others, however, like “The Economic Impact of Bicycling in Minnesota,” might have a broader appeal. In any case, it’s a fascinating glimpse at the myriad of issues that MnDOT is attempting to address through research and innovation.

Here’s the list of research need statements from the 2013 RFP, broken down by category:

Environment

Maintenance

Materials and Construction

Multimodal

Policy and Planning

Traffic and Safety

Policy and Planning, Public Transit

What happens when you incentivize transit use during construction projects

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In 2010, MnDOT began a three-year long, $67 million repair and upgrade project on I-35 in Duluth. Dubbed the “Mega Project,” it created a serious disruption for Duluth-area commuters. To help mitigate the impact, the Duluth Transit Authority stepped up its bus services, offering free rides in newly established bus-only express lanes as well as access to new park-and-ride lots and various other enticements. Perhaps not surprisingly, many area residents took advantage of their new transit options to avoid construction-related travel delays. But what’s really interesting is what happened after the construction ended.

As described in a recently published MnDOT/University of Minnesota study, commuters who started taking the bus to avoid traffic caused by the construction ended up continuing to ride the bus even after the construction ended. Researchers surveyed riders during and after the 2010 and 2011 construction seasons and found that, even after bus fares went back to normal levels, only 15 percent of the new bus users switched back to driving. Researchers concluded that once riders developed a habit of using transit, the habit tended to stick.

The report author sums up the phenomenon quite nicely in her executive summary:

Human beings are creatures of habit. Most of us travel the same route every day to the same destination. Sometimes, however, something comes along to push us to examine our habits and possibly change them. A major highway construction project can be such an event. (…) This provides a very good opportunity to examine our travel patterns and possibly change our habitual modes.

Of course, this change didn’t just happen on its own. As the technical summary notes, the DTA marketed its services aggressively during this period. (The above photo is just one example.) The study also noted that the elimination of expanded bus services in the winter had a negative impact on ridership.

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