Like many snow- and ice-control professionals, Carver County Public Works maintenance operations staff are searching for new options to reduce the amount of chloride that reaches our waters from road salt operations. Using food production byproducts such as pickle brine are among the alternatives maintenance staff have been exploring.
Carver County regularly uses salt brine as part of their winter maintenance operations, which has become a widely accepted practice for controlling snow and ice. In the right situation, salt brine can be a more effective alternative to traditional road salt. An opportunity to obtain a free supply of sodium-rich pickle juice from a nearby canning facility seemed like a natural candidate worthy of consideration as a source of brine for county anti-icing and de-icing operations. In addition, recycling the pickle brine could reduce the amount of the waste byproduct.
The Carver County Public Works Department began testing samples of the pickle juice in 2016 with some encouraging results. But further testing showed the brine from the pickle cannery had variable salinity and pH levels that could damage maintenance equipment. Given the variables involved, staff determined it would be difficult to manually control the manufacture of the brine into a usable liquid. VariTech Industries recommended purchase of the Brine Boss, an automated brine blending system to manufacture the 23.3 percent brine solution needed for effective ice control operations. In addition, staff found adding potassium hydroxide to pickle brine neutralizes the pH level.
Carver County staff received a grant through the Local OPERA Program to help purchase the brine making system and support further research into the viability of using pickle brine in winter maintenance operations. Staff also restored an old VariTech 600 brine maker obtained from MnDOT for the project.
After extensive testing and analysis, VariTech engineers and Carver County staff concluded that pickle brine acquired from the cannery had to be exactly the same (salinity, vinegar content, and sugar content) for each and every batch or the system sensors would fail. But it turned out that the pickle brine supplier could not provide chemically consistent batches, and the VariTech system was unable to produce a consistent blend of 23.3 percent brine solution using pickle brine. As a result, Carver County staff determined they were unable to continue using pickle brine for snow and ice control.
Nevertheless, this project benefits other agencies considering the use of food production byproducts. The Carver County project demonstrates that there can be an alternative anti-icing product. As technology continues to advance, Carver County may revisit the use of pickle brine as a viable snow- and ice-control option.
For additional information about the project, check out these resources:
Truck traffic significantly improves deicer performance, deicers perform poorly below 10 degrees Fahrenheit, and brine is spread more by traffic spray and snowplow throw than by storm runoff. This is the outcome of multi-year tests performed in the snow-covered parking lots of two Twin Cities entertainment destinations.
“There is notable airborne removal of deicers from road spray by vehicles and under high wind conditions. For the deicing materials MnDOT uses, little melt is observed below 10 degrees Fahrenheit,” said Tom Peters, Maintenance Research and Training Engineer, MnDOT Office of Maintenance.
MnDOT has conducted several research projects to better understand the performance of both deicing and anti-icing materials (applied to the roadway before a storm to prevent or mitigate ice buildup). Two previous studies evaluated solid materials and liquid brine. In Phase I researchers examined over 50 deicer and anti-icing compounds and blends. They determined that ice melt capacity correlates closely with application temperature, which is the principal factor in effectiveness. Rock salt offers greater ice melt capability, but liquid deicers adhere better to roadways and cause less corrosion and environmental damage to road and bridge environments.
In Phase II, researchers studied deicer performance in the field and considered how traffic levels, truck volumes, weather, pavement type and other factors affect performance. Research showed that deicers work better at warmer temperatures, with little effectiveness below about 10 degrees Fahrenheit. Truck traffic significantly improved deicer performance, contributing to wider and quicker melts. Chlorides were swept off bridge decks by snowplowing, and deicing effectiveness diminished as truck speed rose.
However, severe weather hampered research in Phase II; the winter of 2013-2014 was the coldest experienced in Minnesota in over 30 years. The severity of winter conditions impeded the temperature study of deicer performance and snowplow performance, leaving the research team and MnDOT interested in further study.
What Was Our Goal?
This study aimed to continue the work of Phase II in more representative winter conditions. Researchers evaluated deicer effectiveness, plowing effectiveness, anti-icer persistence in traffic and drains, and pavement shedding of deicers.
What Did We Do?
During the winters of 2015-2016 and 2016-2017, both of which were mild with below-average snow accumulations, the research team followed closely the methods used in Phase II.
Deicers were studied at two facilities in Shakopee, Minnesota. One facility included nine 900-foot lanes on which plow trucks spread deicers at highway speeds. The other facility featured four 500-foot lanes, where deicers were spread by hand in 100-foot segments. Investigators monitored weather and evaluated deicer performance with photography and infrared thermography.
Snowplowing by MnDOT Metro District plow operators was conducted at the two Shakopee facilities as well, at operating speeds of up to 30 mph. Researchers documented performance of various plow configurations in various truck combinations with on-site observation, handheld photography and time-lapse photography.
Anti-icing, in which deicer brines are applied to dry pavement to prevent ice formation, was conducted on an elevated section of U.S. Highway 169 near Mankato that experienced actual traffic. Investigators recorded application rate, time, temperature, precipitation and traffic, as well as deicer flow and concentration in storm drainage runoff over time.
Researchers studied pavement shedding of deicers in a lab in terms of storm runoff flow and anti-icer concentration in drainage from artificially induced precipitation. Deicers were applied in brine form, dried, chilled and held at temperatures below the freezing point of water and within the range of effective ice melt temperatures.
What Did We Learn?
Research confirmed that deicer performance varies with temperature, with little benefit from rock salt at 10 degrees Fahrenheit or colder unless the pavement is exposed to sunlight. Deicer accumulated in drains at substantially lower levels than roadway applications suggest regardless of traffic conditions, confirming observations that the majority of deicer loss occurs from displacement by traffic and snowplows.
Plow results were fairly uniform across all lanes and along lane lengths for a given plow type, suggesting truck, plow and driver combinations performed uniformly at each track. At higher speeds, snow rises higher in the curvature of the plow, and snow casts more broadly off plow ends and distributes to greater distances.
“Truck traffic makes a huge difference on deicer performance. If two or three dump trucks that aren’t spreading but have weight in them follow a salt truck, salt use might be cut by two-thirds,” said Stephen Druschel, Professor, Minnesota State University, Mankato, Department of Civil Engineering.
Deicers and anti-icers showed wider and quicker melting capability with traffic, especially by trucks, than without. Prewetting offered no significant observable benefit under most conditions, contrary to reports from snowplow drivers in field operations, unless snow was dry; then significant benefits were observed.
Asphalt and concrete pavements shed salinity at high levels initially and at declining levels at about 0.3 inch precipitation. The type of pavement involved had no apparent effect on deicer runoff.
The impact of truck traffic on deicer performance is significant and needs to be widely communicated. Reports that prewetting improves deicer adhesion in windy conditions and speeds the initiation of ice melt may warrant further review. Evaluation of atmospheric and off-roadway drainage may help quantify traffic-induced brine spray and plow throw.
Minnesota’s transportation research governing boards put a new emphasis on financial benefits when selecting next year’s round of transportation research projects.
MnDOT’s Transportation Research Innovation Group (TRIG) and the Local Road Research Board announced their Fiscal Year 2016 funding awards this week after hearing proposals from researchers in several states. They selected 20 research proposals hall-marked by novel approaches to improving the environment, increasing transportation safety, improving construction methods and boosting the bottom line.
“We asked the principal investigator to present the safety and financial benefits up front, and how they can be implemented to improve the transportation system and economic viability of Minnesota,” said MnDOT Research Management Engineer Hafiz Munir. “We’re making a point early in the process to identify those potential benefits, quantify them and document them in our tracking system.”
Researchers will test new technology that could make crack-free pavements; find better, faster and less expensive ways to reclaim roads; and even explore how to use waste material from road construction projects as part of the landscaping to absorb water runoff.
Links are provided below to brief descriptions of each of the projects:
Excalibur and the High Roller may be closed for the season, but Valleyfair Amusement Park still has one attraction open for the season: a driving track for Minnesota snowplow drivers.
MnDOT-funded researchers are studying the effects of weather and vehicle traffic on different deicing treatments in the parking lots of Valleyfair and Canterbury Park in Shakopee, Minn.
It’s been a busy winter, but each week MnDOT Metro District snowplow drivers make one last stop before heading home, to apply different combinations of salt and anti-icing chemicals to nine 1,000-foot driving lanes. They also drive over each lane multiple times to test the effect of traffic.
“We’re running trucks up to 30 miles per hour with different speeds, wind conditions, traffic conditions and pre-wetting chemicals,” said Steve Druschel, a researcher with the Minnesota State University, Mankato. “Each lane is its own experimental unit.”
Professor Druschel’s students will review more than 17,000 photos from time-lapsed cameras to document how the snow melted in each experimental run.
“The influence of factors like pavement type and age, traffic volume, truck proportion, weather conditions and sun presence will be assessed to evaluate which techniques have special advantages for certain situations or roadways,” said Maintenance Research and Training Engineer Tom Peters.
In 2010, Druschel tested 25 anti-icing compounds in 1,500 different combinations in a laboratory to study the effectiveness of different deicers.
“Public work superintendents commented, ‘Great work. It looks good, except it’s all in the lab. Beakers aren’t what people drive on,’ ” Druschel said. “So we’re taking it from the two-inch ice cup to the real world in phase two of this study.”
With rock salt prices quadrupled, finding the most cost-effective methods of treatment is important.
This latest research will help determine the best times for applying anti-icing treatments and examine whether certain chemicals — such as a pre-storm liquid treatment that costs twice as much — melt enough snow to be worth the extra cost.
Test runs in Shakopee are strictly experimental, but in Mankato students are analyzing how real-world salting treatments are working on the North Star Bridge.
An article in the Mankato Free Press tells how Druschel’s team is collecting road melt runoff and documenting bridge traffic. (Big trucks, for instance, squeeze more water out of the snow.)
Students plan to use time-lapsed photos, along with weather data and snowplow records, to determine what chemical treatments worked best – and when.
With the multi-pronged research project, Druschel hopes to put definitiveness to what some snowplow drivers have already tried in the field.
“The key to it is not so much that we’re so smart and we have a better idea or are inventing something new,” he said. “We’re just trying to enhance what they are already doing.”
Salt Brine Blending to Optimize Deicing and Anti-Icing Performance –Technical Summary (PDF, 1 MB, 2 pages) and Final Report (PDF, 11 MB, 151 pages) (previous study)