Bridges and Structures

MnDOT Develops Best Practices Guide for Culvert Repair (Updated, with Video)

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County engineers and MnDOT hydraulics engineers have to wear many hats. One of them is maintaining culverts — the channels beneath roadways that facilitate passage of water and wildlife.

But culvert maintenance is practically a field of knowledge unto itself. To help engineers identify and apply the best repair techniques for specific problems, MnDOT recently produced a best practices guide for culvert repair (links below).

“We wanted to develop a state-of-the practice and put it into one place so engineers could easily find the information they need,” said Lisa Sayler, MnDOT Assistant State Hydraulic Engineer.

It might not always be the most visible or exciting issue from the public’s perspective — although, as the video above illustrates, occasionally it can be very visible — but culvert repair is a critical issue for transportation professionals. In fact, MnDOT submitted the repair guidebook as one of its choices for the AASHTO-RAC’s 2014 high-value research publication.

“There are many different fixes and products available for failing or deteriorating  pipes,” explained District 4 Hydraulics Engineer Jane Butzer, who requested the guidebook. “This guide steps through the different products and practices, and further assists the hydraulics engineer by providing special provisions and standard detail drawings to include in project plans.”

Culvert repair practices have evolved significantly in recent years, so it can be difficult for individual engineers to keep abreast of new practices that come from a wide variety of sources. The guidebook draws from a wide range of sources, including the Federal Highway Administration, the National Cooperative Highway Research Program, AASHTO and numerous state DOTs.

“We synthesized previous work and expanded it from there to provide more details and more quantitative guidance for some specific repairs. We tried to provide more specific design procedures than what we found in previous documents,” said project manager Bruce Wagener of CNA Consulting Engineers.

In addition to providing detailed explanations of rehabilitation and repair methods, the guide includes a table that compares most methods of repair.

Researchers will next conduct a brief feasibility study to identify which culvert repair methods can be observed and tested to document the cost, longevity and effectiveness of repairs.

Sliplining, a common culvert rehabilitation method, involves inserting a fiberglass pipe liner (shown) or other material into a deteriorated culvert.
Sliplining, a common culvert rehabilitation method, involves inserting a fiberglass pipe liner (shown) or other material into a deteriorated culvert.
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Traffic and Safety

Software Tool Cuts Time to Analyze Twin Cities Congestion

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Newly developed software has drastically reduced the amount of time and effort required by MnDOT’s Regional Transportation Management Center (RTMC) to analyze congestion in the Twin Cities metropolitan area.

Developing MnDOT’s annual Metropolitan Freeway System Congestion Report used to be a manual process that could be applied to only a portion of the large quantity of data generated by in-pavement sensors.

The new Highway Automated Reporting Tool now automatically imports and cleans data to produce a report about the percentage of network miles congested during peak periods as well as three new reports on other performance measures.

The tool will help MnDOT engineers and planners better develop congestion reduction strategies and determine the most cost-effective investments in the network.

From RTMC’s control room, engineers monitor and manage 400 miles of Twin Cities freeway traffic using data from thousands of in-pavement sensors.

“Before HART, it took months to analyze freeway performance using traffic data from only the month of October. Now engineers can quickly analyze data from any time period, significantly improving traffic planning,” said Jesse Larson, Assistant Freeway Operations Engineer for MnDOT’s Metro District Regional Transportation Management Center.

The tool was developed in a MnDOT-funded study led by University of Minnesota researcher John Hourdos.

Note: This article was adapted from the May–June 2014 issue of our Accelerator newsletter. Sign up for your free print or email subscription by clicking here.

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Traffic and Safety

MnDOT looks for solution to noisy highway rumble strips

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Rumble strips alert sleepy and inattentive motorists that they are about to veer off the highway or into the opposite lane of traffic. But the grating noise that prevents collisions can also be annoying to nearby residents.

Around Minnesota, more and more counties are facing push-back as they install shoulder rumble strips on roadways in populated areas. This is because county road shoulders are narrow — leading drivers to frequently hit the rumbles.

“There is a strong concern statewide that these noise complaints will raise enough concern that legislation may be passed reducing their use,” said technical liaison Ken Johnson of MnDOT’s Office of Traffic, Safety and Technology.

A European-developed style of rumble strip, called sinusoidal, could provide Minnesota a new means of warning drivers without as much stray highway noise.

Accident reduction

Rumble strips are patterns ground into asphalt that cause a vehicle to vibrate when its tires come close to the centerline or road edge. They help prevent lane departure crashes, which account for more than 50-percent of fatalities on the road system.

The sinusoidal rumble (below) has a sine wave pattern ground into the pavement, while the traditional rumble strip (top photo) doesn’t follow a wave pattern.

Photo courtesy of the Wirtgen Group
Creation of a Sinusoidal rumble strip. Photo courtesy of the Wirtgen Group

MnDOT’s Office of Traffic, Safety and Technology plans to test different designs of the Sinusoidal rumble strips to find the one with the highest level of interior vehicle noise and lowest level of exterior vehicle noise.

The navigability of sinusoidal rumbles by motorcycles and bicycles will also be evaluated. The project was recently funded with a research implementation grant from MnDOT’s Transportation Research Innovation Group.

If sinusoidal rumble strips are found to be effective, the chosen design will be used for centerlines and road shoulders in noise-sensitive areas throughout the state highway system. It is anticipated that counties will also adopt the design.

Unlike counties, most of MnDOT’s recent complaints have been for its centerline rumbles, which are required on all rural, high-speed undivided roads in Minnesota, Johnson said.

MnDOT has considered allowing more exceptions due to residential noise concern; however, doing so could result in more fatal and serious crashes. Sinusoidal rumbles are seen as a possible alternative for these noise-sensitive areas.

The Local Road Research Board is also studying different designs of sinusoidal rumble strips in Polk County.

Maintenance Operations

New Video: “Why Aren’t They Working on My Road?”

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A new video produced by the Local Road Research Board helps the public understand why some bad roads aren’t always fixed first.

The seven-minute video explains what causes road pavements to deteriorate and why, like the saying, “throwing good money after bad,”  it may be more cost-effective to put maintenance dollars into roads that still have life left in them versus roads that are in the worst condition.

In it, city and county engineers discuss how they use a pavement management program to decide which roads to fix when, in order to stretch limited resources in the most effective way possible.

“We’ve learned that if we wait for things to break and fall apart, they’re much more costly to replace than if we put a little bit into it during its life cycle,” says Mark Maloney, City of Shoreview public works director.

Bridges and Structures

New monitoring system gives advance warning of bridge distress

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While not inherently unsafe, MnDOT’s fracture-critical bridges — those having critical, nonredundant components — must be inspected on a regular basis. To help track the health of these bridges, MnDOT has developed a bridge health monitoring system that uses electronic instrumentation to provide advance warning of structural distress.

The system detects acoustic emissions — stress waves caused when cracks form and propagate in the steel components of a bridge. Researchers recently deployed and tested the system on the Cedar Avenue/Highway 77 Bridge in Burnsville, enabling them to develop procedures for automatically collecting and processing data.

“Ever since the collapse of the I-35W bridge in Minnesota, many states have been interested in developing a bridge health monitoring system that will help engineers address the many challenges of managing infrastructure and ensure the longevity and safety of our bridges,” said Moises Dimaculangan, MnDOT bridge rating engineer.

To help distinguish real monitoring events from false alarms, researchers conducted tests to capture acoustic emission data caused by brittle fractures in steel beams using the same bridge health monitoring system currently being used at the Cedar Avenue Bridge.
To help distinguish real monitoring events from false alarms, researchers conducted tests to capture acoustic emission data caused by brittle fractures in steel beams using the same bridge health monitoring system currently being used at the Cedar Avenue Bridge.

MnDOT will continue to use the system to monitor the Cedar Avenue Bridge, a steel tier-arched bridge over the Minnesota River. It was chosen because it is fracture-critical, but has no history of cracking. The test deployment also led to guidelines for monitoring other fracture-critical bridges.

University of Minnesota researchers recommend further investigation into acoustic emission data analysis methods, as well as using the system developed in this project to monitor another steel bridge, one with a history of cracking.

*Note: This article was adapted from the upcoming May–June 2014 issue of our Accelerator newsletter. Sign up today to receive your free print edition or to receive email notification when new issues become available online. Subscribe here.

Resources

Acoustic Emmission Monitoring of Fracture-Critical Steel Bridges – Technical Summary (PDF, 1 MB, 2 pages); Final Report (PDF, 5 MB, 236 pages)

Environment, Maintenance Operations

GPS-equipped mowers to save money, reduce noxious weeds

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Putting GPS units on MnDOT highway mowers is expected to speed mowing operations and cut herbicide usage by 50-percent in metro area ditches, reducing groundwater contamination.

MnDOT’s Metro District highway maintenance division will be one of the first — if not the first — state agencies in the country to equip the majority of its maintenance tractors with Automated Vehicle Location systems.

Not only will crews be able to effortlessly track their progress — reducing paperwork and freeing time for other maintenance activities — but the AVL’s live mapping software will help them avoid noxious weed patches, thereby reducing their spread.

Last year, MnDOT tested the GPS software on five mowers.
Last year, MnDOT tested the GPS software on five mowers.

“AVL alone enables the tracking of vehicle positions, but when combined with equipment sensors and an on-board monitor with user interface, it becomes a very innovative way to reduce operation costs,” said MnDOT Project Engineer Trisha Stefanski, who applied for funding from MnDOT’s Transportation Research Innovation Group for the pilot project.

Vehicle tracking systems have been shown to reduce chemical usage by crop farmers, improve route efficiencies in truck driving and help cities and counties track snowplows.

The on-screen mapping shows the location of weed patches, so mowers can avoid them, reducing their spread.

MnDOT Metro, which tested five AVL units last year, hopes to equip as much of its remaining fleet as possible.

In the grant application, Stefanski estimated the technology will pay for itself in about a year’s time, largely due to herbicide savings.

Noxious weeds

MnDOT is required by law to manage certain noxious weeds along its highways. Each year, weed inspectors survey one-quarter of metro ditches for weeds, which enables them to concentrate eradication efforts on the worst areas.

Touch-screen maps will contain the noxious weed locations so operators can see weed patches and mow around them.

Herbicide usage is estimated to drop an estimated $100,000 to $150,000 per year. (This estimate was based on the original funding request. Final numbers haven’t been released.)

Operators can use the on-screen map to mark the location of new patches of noxious weeds.

Noxious weeds like Wild Parsnip — which can cause painful skin boils — might even be eradicated, reducing the risk for field crews, such as construction workers and Adopt a Highway volunteers.

Until now, maintenance crews have relied on paper maps to identify weed locations, which is less effective.

“What’s better, looking at a live screen when you’re going down the road and seeing where weeds are coming up, or trying to refer to a piece of paper?” Stefanski said.

Other advantages

The AVL equipment will also allow for automated reporting.

Mower operators can use the on-board AVL monitor to mark the location of guardrail hits, potholes, washed-out culverts, debris and unmarked noxious weeds.

Operators can electronically mark the location of guardrails, debris, potholes and more.
Operators can electronically mark the location of guardrails, debris, potholes and more.

Currently, operators must track their activities using hand-written forms or spreadsheets in the office.

The AVL system will also automatically track their location history, allowing operators to optimize their routes based on how long it took to mow segments in the past.

It will also be easier to answer questions from the public, who want to know the last time a certain ditch was mowed.

“Making everything geographically located adds so much analysis opportunity,” Stefanski said.

MnDOT also has AVL technology on an herbicide applicator to better track where it’s sprayed. Other future potential applications including pothole patching and road sweeping operations, Stefanski said.

Traffic and Safety

Research Drives Change At Rest Stops

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In an effort to encourage more use of safety rest areas and reduce drowsy driving, the Minnesota Department of Transportation is bolstering amenities and plans to install new signage at select rest areas across the state.

Drowsy driving is conservatively estimated to cause at least 1,550 deaths nationwide each year and $12.5 billion in monetary damage.

Motorists would stop more frequently at rest areas if they knew what rest areas offered, according to market research completed in 2009.

MnDOT will design and install highway symbol signs to advertise the amenities at 13 rest areas in a pilot project funded by MnDOT’s Transportation Research Implementation Group.

“We are using this as a way to entice drivers to take a break, pull over and refresh before returning to the road,” said Robert Williams, MnDOT Safety Rest Area Program Manager and the project proponent.

Rest areas in Brainerd and Cass Lake, Minn., can now offer a tourism-related gift shop, thanks to a change in state law.
Rest areas in Brainerd and Cass Lake, Minn., can now offer a tourism-related gift shop, thanks to a change in law.

Amenities differ greatly between rest areas within the state, as well as across the country; this depends on when they were built and whether they are located on an interstate, state highway or toll road.

Older, smaller rest areas may only have a bathroom and picnic area, while newer facilities often have features such as children’s play areas, staffed travel counters and dog runs.

In the future, the state may consider new amenities such as gift shops, adult exercise equipment to rejuvenate motorists, electrical vehicle charging stations and perhaps even electrification stations to allow truck drivers to power their TV or refrigerator without idling their vehicle.

Research has found that as the spacing of rest areas increases beyond 30 miles, the number of drowsy driving crashes goes up exponentially, Williams said.

Each sign will advertise up to six amenities.
Each sign will advertise up to six amenities.

Proposed Signage

Symbols on each sign will identify up to six amenities, such as in the example above, which depicts an assisted restroom, gift shop, ticket sales, EV charging stations, childrens’ playlot and adult exercise equipment.

MnDOT will evaluate the pilot project to determine if the symbol signs are effective in communicating to travelers the amenities offered at individual rest areas and if the signs were a factor that encouraged them to stop.

If the two-year project goes well, the state may add similar signs to the remaining 39 Class I safety rest areas (those rest areas equipped with flush toilets).

Some of the signs will require a request to FHWA for experimentation.  The intent is to install the signs in the summer of 2015 at rest areas on northbound I-35, eastbound I-94, as well as at the Brainerd Lakes Area Welcome Center on Hwy. 371.

Rest Area Offerings Increase

Although travelers and state DOTs would often like to introduce new amenities, state and federal laws limit what states can offer.

Toll roads and highways built before 1960 (the Interstate era), mostly in the East Coast or Chicago area, have fewer federal restrictions than rest areas in Minnesota and may feature restaurants or convenience stores.

Changes to Minnesota state law in 2005 and recent changes to federal law in MAP-21 now allow limited commercial activities, such as tourism-related gift shops and ticket sales at rest areas. MnDOT and its partners have taken advantage of some of these changes at its visitor centers in Brainerd/Baxter and Cass Lake.

In addition, the state is exploring the concept of using rest areas as transit transfer facilities, where long-distance bus carriers and regional transit lines can exchange passengers.

These transit hubs would shorten travel times for long-distance travelers and allow the rest areas to serve multiple functions while providing a comfortable waiting area for passengers.

Rest areas
Pilot locations are circled.
Bicycling, Pedestrian

Bicycle and pedestrian-counting project wins CTS partnership award

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(Feature image courtesy Michael McCarthy, Center for Transportation Studies.)

Earlier this year, we wrote about the Minnesota Bicycle and Pedestrian Counting Initiative, a project that developed guidelines and protocols to help transportation planners accurately count non-motorized traffic. This groundbreaking research involved a diverse partnership of state and local officials, University of Minnesota faculty, and private and nonprofit organizations.

On Wednesday, April 23, the project team (photo above) was honored with an award from the Center for Transportation Studies. Team members accepted the CTS Research Partnership Award in a ceremony at the McNamara Alumni Center in Minneapolis. The award is given each year to projects that have resulted in “significant impacts on transportation” and that draw on “the strengths of their diverse partnerships” to achieve their results.

The video below, produced by CTS, explains the importance of the project. MnDOT is now in the process of implementing the research results by installing permanent counters and using portable counters in select locations around the state. MnDOT plans to use the information for a variety of purposes, including planning, safety analysis, investment planning and quality-of-life analysis.

Project team members will present their research findings at the North American Travel Monitoring Exposition and Conference in July. The conference’s focus is on “Improving Traffic Data Collection, Analysis, and Use.”

*Bonus: Read about last year’s Research Partnership Award-winner, a MnDOT-led, multi-state effort to reduce low-temperature cracking in asphalt pavements.

Learn more about the project:

Bridges and Structures

Video: 3D Technology Enhances Underwater Bridge Inspection

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A new technology that uses 3D-imaging sonar will enable MnDOT engineers to visualize the substructure of a bridge in a way they never have before.

Until now, MnDOT has relied on human divers and depth finders to identify problems beneath the water.

Divers are limited by what they can see and feel in murky waters, however, and depth finders can only look down, not around.

“With this new technology, we will be able to provide high resolution three-dimensional images of underwater areas, structures and objects to show what is occurring, regardless of water clarity,” said MnDOT Bridge Waterway Engineer Petra DeWall, who has received funding from MnDOT’s Transportation Research Innovation Group to purchase the equipment.

Video imagery from a sonar inspection of Minneapolis’ Third Avenue bridge is above.

Currently, MnDOT hires engineer divers to physically inspect about 500 bridges every five years. They look for cracked concrete, exposed reinforcement and other detrimental conditions.

Although divers can spot issues, they can’t always thoroughly assess the scope of a problem, such as the amount of sediment being washed out around a bridge pier, a problem called bridge scour.

It can also be difficult — or dangerous — for divers to venture down for an inspection.

This was the situation last winter with the Third Avenue Bridge in downtown Minneapolis, where the streambed has degraded around a bridge pier, causing erosion to the pier.

“The Third Avenue inspection was not totally detailed. We knew there was a void under the bridge, but it was very hard to visualize,” DeWall said.

Early ice build-up halted further inspection in November, so MnDOT asked 3D sonar scanner manufacturer Teledyne BlueView to scan the area as a demonstration of its equipment.

A video of the inspection is below:

Multiple holes were cut in the ice sheet to deploy the sonar, which provided an image of the bridge scour by emitting sound-waves that created a point cloud.

“It gives you a large data set of where the sound reaches and comes back to the equipment,” DeWall explained.

The 3D image provides a level of detail that will enable repair and construction contractors to make more accurate bids, saving MnDOT money on projects.

Although dive inspectors are also beginning to invest in this new technology, MnDOT wants its own equipment to perform quick assessments of troublesome spots without going through the lengthy contracting process.

The Federal Highway Administration is conducting a pooled fund study to see if the technology eliminates the need for dive inspectors all-together.

MnDOT also plans to use its 3D scanning sonar to inspect repair projects and assess bridge construction.

One of DeWall’s first goals is to take a scan of the Hastings bridge after construction is complete, which will provide a baseline scan that can be compared against future inspections. The old bridge has had problems with the loss of rocks at its piers. It is unclear if the rock just sinks or is washed away downstream. Monitoring will let MnDOT see what is happening over time.

“Inspection is just one part of it,” DeWall said of the sonar equipment. “The big interest in this project is coming from our construction folks.”

Post-Construction

Imagine building a new house and not being able to complete the final walk-through.

This is the situation that transportation departments face when they build a new bridge, due to the limitations of underwater inspections.

“With 3D technology, you can go back afterward and check to make sure things were done the way they were supposed to,” DeWall said.

DeWall wishes the state had the scanner many years ago when a bridge was built that required expensive correction.

A bridge construction crew left construction material behind under the water, which wasn’t discovered until the redirected water flow caused significant erosion to the bridge pier.

Divers picked up that something was going on during a routine inspection, but engineers still had to bring in depth finders to get a better look. Due to the water current, they were limited in how close they could get to the bridge pier, and turbulence crashed their boat against the pier, damaging the transducer.

Not only would this 3D technology have provided a more thorough assessment than the depth finder, it also could have captured the imagery from a safe distance away.

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