Category Archives: Materials and Construction

Industrial by-products prove sustainable options for managing roadside stormwater

Reprinted from CTS News, March 25, 2025

Roadside soil plays a crucial role in stormwater management. Naturally vegetated roadsides can filter and control runoff, helping to keep pollutants out of bodies of water and minimizing flooding to communities. However, soil left behind from road construction does not adequately support filtration and plant growth unless it’s amended with organic matter—and traditional mixtures for doing so, such as with sand and compost, can be costly and resource-intensive. 

sample plots
Field plots adjacent to the Natural Resources Research Institute parking lot were used to test the infiltration capacity, pollutant removal, and vegetative support capabilities of the soil mixtures.

To find a more sustainable solution, U of M researchers partnered with MnDOT and the Minnesota Local Road Research Board. Building on previous research, a team led by CTS scholar David Saftner, principal investigator and associate professor in the UMD Department of Civil Engineering, tested sustainable roadside soil mixtures using locally available waste materials and by-products generated from forestry, agriculture, and industrial activities.

In this project, nine materials were selected for testing, including a peat/biochar mix; dredged river sediment; pine and ash sawdust; VersaLime (a by-product of sugar beet processing); lime mud, bottom ash, and degritter (from a pulp and paper mill); and recycled concrete aggregate (RCA). All nine materials proved efficient at removing pollutants, though some were more effective than others. After extensive laboratory testing, the five top-performing materials were selected and used to create three engineered soil blends:

  • RCA (80%) and ash sawdust (20%)
  • RCA (80%) and peat/biochar (20%)
  • Dredge sediment (80%) and degritter (20%)

Field testing of these three engineered soil blends took place in outdoor plots. The team studied infiltration rate, pollutant removal, and plant growth from grass and flower seed. Through a life-cycle assessment, the researchers also evaluated material collection and transport, energy demand, human health and ecosystem impacts, climate change, and water use.

Their research revealed that all three engineered soil blends were effective at capturing and filtering the first inch of excess stormwater runoff, offering a viable alternative to traditional soil mixes. Other key findings: 

  • Of the engineered soil mixes, organic and coarser materials were better at allowing water to pass through.
  • Greenhouse tests showed promising plant growth, while field plots experienced challenges—possibly due to seasonal dryness.
  • The dredge sediment and degritter soil mix had substantially higher impacts than the other two soil mixes as well as the most CO2 emissions.
  • The RCA and ash sawdust soil mix had the lowest impacts, with the RCA and peat/biochar soil mix producing similar results.

Based on their findings, a design guide was developed for road engineers outlining best practices for using local by-products and waste materials to create engineered soil mixes while still adhering to regulatory standards. These recommendations are designed to be standard, common, and repeatable. 

“This was a great project and I’m especially happy with the design guide,” Saftner says. “Determining how to implement new procedures is tougher than using tried-and-true methods. Our hope is that the guide will simplify things for practicing engineers looking for more cost-effective, sustainable, and locally sourced solutions.”

The study results also highlighted many of the benefits of engineered soil mixtures including the reuse of waste materials, reduced spending on sand and compost, lower transportation costs, and fewer environmental impacts of transporting material. 

Further research on the reuse of waste materials includes another multi-phased project incorporating biochar. The first phase of that project should be finished this summer, with the second phase kicking off in summer 2026.

—Krysta Rzeszutek, CTS digital editor

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Adding fibers to concrete may help create long-lasting roads

Originally published in CTS News, March 19, 2025

Thin pavements—in which new pavements are constructed over an existing base layer—can be an economical option for low- and moderate-volume roads. However, thinner concrete roads are prone to distress caused by weather and traffic loads. The solution, U of M researchers found, may be to add small synthetic fibers to the concrete.

Continue reading Adding fibers to concrete may help create long-lasting roads

Understanding the Performance of Road Base Stabilization Additives

Full-depth reclamation (FDR)—an effective and efficient pavement reconstruction method—can be made even more sustainable by strengthening the road base. Laboratory and field testing of proprietary stabilizers used to amend FDR material illustrated improvements in pavement stiffness and economic benefits over time. New pavement design standards for base stabilizers can guide road engineers in choosing the optimal products for sustainable roads.

Continue reading Understanding the Performance of Road Base Stabilization Additives

New Project: Impact of Asphalt Lift Thickness on Pavement Density and Durability

Pavement durability depends on its density. Achieving adequate density depends on the size of the aggregate in the mixture and the asphalt lift thickness—the height of the asphalt layer that is applied by the paver and compacted.

Continue reading New Project: Impact of Asphalt Lift Thickness on Pavement Density and Durability

New Project: Quantify the Benefits of Using Geotextiles and Geogrids to Improve the Performance of Unbound Pavement Layers

MnDOT uses geosynthetic materials to stabilize or reinforce road pavements. Various types of geosynthetics help maintain separation between pavement layers, improve drainage and prevent erosion.

Continue reading New Project: Quantify the Benefits of Using Geotextiles and Geogrids to Improve the Performance of Unbound Pavement Layers

Testing High Friction Aggregates using SCRIM Technology at MnROAD

High Friction Surface Treatments (HFST) are pavement treatments that involve applying a high-quality aggregate and binder to pavement surfaces to help maintain friction. The treatment has significantly reduced crashes and injuries in wet and dry road conditions in high crash areas. However, HFST can be a costly treatment. Researchers, funded by MnDOT and the Local Road Research Board, are evaluating if taconite, a readily available Minnesota byproduct, can be an effective alternative treatment in low volume areas.

Continue reading Testing High Friction Aggregates using SCRIM Technology at MnROAD

New Project: Vulnerability Assessments of Critical Slope Areas Using Advanced Monitoring Techniques

MnDOT continues working on systematically and proactively assessing stability of slopes along its highway system. Efforts are aimed at minimizing the potential for slope failures that could result in threats to public safety and costly repairs.

Continue reading New Project: Vulnerability Assessments of Critical Slope Areas Using Advanced Monitoring Techniques

New Project: Long-Term Field Performance Evaluation of Chip Seals

Chip seals are an economical road surface treatment that MnDOT and counties use to enhance existing pavement performance and service life. A thin layer of asphalt emulsion sprayed on the pavement surface and mixed with aggregate chips can address minor pavement distresses and seal the pavement surface to reduce the impacts of further wear.

Continue reading New Project: Long-Term Field Performance Evaluation of Chip Seals

PFAS “Forever Chemicals” Can be Reduced in Highway Construction and Maintenance Projects

Taken from TRB Weekly – June 25, 2024

Per- and polyfluoroalkyl substances (PFAS) are a class of more than 6,000 contaminants of emerging concern that can harm both ecosystems and human health. These anthropogenic compounds contain carbon–fluorine bonds that make them stable and persistent in the environment, earning them the nickname “forever chemicals.”

Continue reading PFAS “Forever Chemicals” Can be Reduced in Highway Construction and Maintenance Projects