Tag Archives: epoxy

Using Chemical Adhesives to Post-Install Epoxy-Coated Rebar in Concrete

The Minnesota Department of Transportation (MnDOT) had suspended the use of post-installed epoxy-coated rebar for concrete barrier repairs as a precautionary measure because chemical adhesives used in the process are not designed for use with coated bars. But laboratory testing (conducted in a recent MnDOT-sponsored research study) has now shown that using these adhesives with coated rebar for post-installation works well and provides a safety level 200 to 300 times that predicted by manufacturer specifications. MnDOT is considering research recommendations to modify the installation process in order to resume using coated rebar in post-installed concrete crash barriers.

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Epoxy-Coated Rebar Bridge Decks Outperform Mixed Rebar Decks

Bridge decks reinforced with one layer of epoxy-coated rebar and a bottom layer of uncoated steel rebar show corrosion damage sooner than decks constructed with all epoxy-coated rebar. Inspection methods should be enhanced to add a rating for cracking density on the underside of bridge decks. Repairs to mixed rebar decks should be conducted once a key deck surface inspection element has received a condition rating of two and held that rating for seven years, which is sooner than the average repair time of 8.5 years.

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