Aggregate materials used in the base and subbase layers of pavements provide structural support and drainability to Minnesota roads. But the supply of locally available high-quality aggregate material is becoming increasingly scarce. This project explored sustainable and cost-effective solutions for constructing durable flexible pavement roads with lower quality aggregate material.
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Developing Biochar Specifications for Stormwater Management
Effective stormwater management helps keep roadway contaminants from entering Minnesota’s lakes and streams. Management practices include soil and vegetation in roadside bioretention systems that filter heavy metals and hydrocarbons created by vehicles. Based on other studies, retention and transformation of roadside pollutants should be improved by biochar application to existing or engineered soils. Abundant sources of biomass can be used to produce biochar, a soil amendment with numerous benefits. MnDOT and local agencies identified biochar specifications for effective use in stormwater treatment to support the next phase of testing and development of biochar design guidance.
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Evaluating Strategies to Prevent Early-Age Bridge Deck Cracking
Premature cracking in reinforced concrete bridge decks is expensive to repair and may lead to rapid bridge deterioration. Despite changes to mix designs, transverse cracking after casting continues to be a problem in Minnesota. This project evaluated alternative concrete mix designs and reinforcement strategies to mitigate early-age bridge deck cracking, reduce maintenance costs and extend bridge deck service lives.
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Increasing School Bus Stop-Arm Compliance
A significant number of school bus stop-arm violations occur every day throughout the country. In Minnesota, violation and citation data suggests these incidents are grossly underreported and underenforced due to a time-consuming reporting and enforcement process. This project examined current processes and recommended improvements to encourage higher rates of reporting and enforcement.
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Testing Recycled Plastics in Asphalt and Concrete Pavement Mixes
Addressing the increasing need for pavement materials coincides with an increasing supply of plastic waste. Incorporating recycled plastic into aggregate for transportation infrastructure is of growing interest. Testing plastic waste material in both asphalt and concrete pavement mixtures revealed promising results and the need to explore long-term performance and durability.
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Evaluating the Friction of Pavement Markings and Colored Pavement
Pavement markings make travel safer for all road users. However, the material used for retroreflectivity can be slicker than the surrounding pavement. To maximize the safety of bicyclists, motorcyclists and pedestrians, MnDOT and local agencies explored the friction values of different marking materials. Project results produced valuable information on relative friction between pavement and marking materials and, importantly, identified effective testing tools to evaluate and compare products.
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Utilizing Recycled Tires to Treat Stormwater
Repurposing old tires as tire-derived aggregate (TDA) is a stormwater management practice that could retain phosphate in underground treatment systems and prevent it from reaching the soil, surface waters and groundwater. However, chemicals from the TDA may leach into the soil and water sources. This project identifies the environmental impacts and cost-effectiveness of deploying TDA to manage stormwater in Minnesota cities and counties.
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Enhancing Safety for Pedestrians and Bicyclists at Roundabouts
Compared to traditional intersections, roundabouts have been proven to decrease serious crashes. However, because drivers yield rather than stop upon entering roundabouts and at crosswalks, public concerns about pedestrian and bicyclist safety remain. Research and field evaluations into driver yielding and speed behaviors generated insights to guide local transportation agencies and MnDOT to further enhance pedestrian safety at roundabouts.
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Industrial by-products prove sustainable options for managing roadside stormwater
Reprinted from CTS News, March 25, 2025
Roadside soil plays a crucial role in stormwater management. Naturally vegetated roadsides can filter and control runoff, helping to keep pollutants out of bodies of water and minimizing flooding to communities. However, soil left behind from road construction does not adequately support filtration and plant growth unless it’s amended with organic matter—and traditional mixtures for doing so, such as with sand and compost, can be costly and resource-intensive.
To find a more sustainable solution, U of M researchers partnered with MnDOT and the Minnesota Local Road Research Board. Building on previous research, a team led by CTS scholar David Saftner, principal investigator and associate professor in the UMD Department of Civil Engineering, tested sustainable roadside soil mixtures using locally available waste materials and by-products generated from forestry, agriculture, and industrial activities.
In this project, nine materials were selected for testing, including a peat/biochar mix; dredged river sediment; pine and ash sawdust; VersaLime (a by-product of sugar beet processing); lime mud, bottom ash, and degritter (from a pulp and paper mill); and recycled concrete aggregate (RCA). All nine materials proved efficient at removing pollutants, though some were more effective than others. After extensive laboratory testing, the five top-performing materials were selected and used to create three engineered soil blends:
- RCA (80%) and ash sawdust (20%)
- RCA (80%) and peat/biochar (20%)
- Dredge sediment (80%) and degritter (20%)
Field testing of these three engineered soil blends took place in outdoor plots. The team studied infiltration rate, pollutant removal, and plant growth from grass and flower seed. Through a life-cycle assessment, the researchers also evaluated material collection and transport, energy demand, human health and ecosystem impacts, climate change, and water use.
Their research revealed that all three engineered soil blends were effective at capturing and filtering the first inch of excess stormwater runoff, offering a viable alternative to traditional soil mixes. Other key findings:
- Of the engineered soil mixes, organic and coarser materials were better at allowing water to pass through.
- Greenhouse tests showed promising plant growth, while field plots experienced challenges—possibly due to seasonal dryness.
- The dredge sediment and degritter soil mix had substantially higher impacts than the other two soil mixes as well as the most CO2 emissions.
- The RCA and ash sawdust soil mix had the lowest impacts, with the RCA and peat/biochar soil mix producing similar results.
Based on their findings, a design guide was developed for road engineers outlining best practices for using local by-products and waste materials to create engineered soil mixes while still adhering to regulatory standards. These recommendations are designed to be standard, common, and repeatable.
“This was a great project and I’m especially happy with the design guide,” Saftner says. “Determining how to implement new procedures is tougher than using tried-and-true methods. Our hope is that the guide will simplify things for practicing engineers looking for more cost-effective, sustainable, and locally sourced solutions.”
The study results also highlighted many of the benefits of engineered soil mixtures including the reuse of waste materials, reduced spending on sand and compost, lower transportation costs, and fewer environmental impacts of transporting material.
Further research on the reuse of waste materials includes another multi-phased project incorporating biochar. The first phase of that project should be finished this summer, with the second phase kicking off in summer 2026.
—Krysta Rzeszutek, CTS digital editor
Related Resources
- Article: Waste materials go to work as pollutant filter
- Article: Treating stormwater with local by-products reduces road construction costs, minimizes waste
- Re-use of Minnesota Waste Material in Sustainably Design Soils. Part 2
- Reusing Local By-Products to Create Sustainable Roadside Soil
- Re-use of Regional Waste in Sustainably Designed Soils: Part 1
Refining Max-Pressure Traffic Signal Control to Improve Traffic Flow
Effective traffic signal control technologies facilitate optimal traffic flow and travel time. Building on previous research, this project made significant progress toward field implementation of a novel adaptive signal control technology. This research phase demonstrated the max-pressure traffic signal algorithm can successfully integrate into Hennepin County traffic signal hardware and respond to changing traffic conditions in real time, providing confidence to move to the next step and test the system in the field.
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