MnDOT workers completing construction on a bridge deck.

New Project: Bridge Low Slump Concrete Overlay Mix Design for Mobile Mixers

In recent years, MnDOT has seen an increase in cracking of low slump overlays. Cracking of overlays allows chlorides to get into the bridge deck which leads to deterioration of the reinforcement and eventual delamination or spalling.  This means that the bridge deck needs to be repaired or even replaced before the service life has been reached. 

What is a low slump overlay? A low slump overlay is a technique used by DOTs to extend the life of bridge decks. They are typically 2″ thick and designed to provide low permeability.

In a new research project, investigators will modify the low slump overlay mixture to maintain a low permeability while reducing the cracking, improving sustainability, and lowering the cost.

It is suspected that the individual materials that make up the mix have evolved over the years resulting in different behavior compared to the past mix compositions thus resulting in more cracking.

“This project aims to redesign our low slump overlay concrete mix to crack less leading to longer lasting overlays which means fewer service interruptions, better ride quality, and ultimately money savings,” said Kyle Fritz, MnDOT bridge scoping coordinator.


The objectives of the research include:

  • Reviewing mixture designs and specifications from other states
  • Examining the most promising mixtures and documenting their performance
  • Implementing the most promising mixtures on a field project and documenting their performance

Project Details

Details of the research study work plan and timeline are subject to change.

To receive email updates about this project, visit MnDOT’s Office of Research & Innovation to subscribe.

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